LED Tunnel Lighting Systems & Technical Solutions

Premium OEM/ODM Manufacturing Partner Serving Tokyo Metropolitan Infrastructure & Commercial Corridors

Engineered Tunnel Lighting for Tokyo's Highways & Transit Networks

High-efficacy, structurally certified luminaires tailored to the rigorous safety, visual adaptation, and seismic standards of East Japan's transportation infrastructures.

Tokyo Metropolitan Expressway LED Tunnel Gantry Lights

Tokyo Metropolitan Expressway LED Tunnel Gantry Lights (SUEZ Direct Sales Series)

Technical Specifications
Tokyo Stadium & Subterranean Construction Site LED Mast Light

Tokyo Subterranean Transit & High Mast Stadium LED Tunnel Lights (400W-600W IP66)

Technical Specifications
Ginza Commercial Walkthrough LED Archway Tunnel

Ginza Commercial Walkthrough LED Star Arch Motif Tunnel Decor (IP65 Outdoor)

Technical Specifications
Tokyo Central Underpass & Stadium Floodlight

Tokyo Central Underpass & Outdoor Stadium Waterproof Die-Cast LED Tunnel Light

Technical Specifications

Tokyo Infrastructure Profile: The Science of High-Speed Subterranean Lighting

Optimizing visual safety and structural resilience for the world's most sophisticated metropolitan expressway system.

The Tokyo Metropolitan Area is defined by an intricate underground artery network, spanning the iconic Shutoko (Metropolitan Expressway), sub-sea crossings like the Tokyo Bay Aqua-Line, and extensive municipal railway corridors. High-speed underground environments require precise luminaires designed for visual transition zones. Drivers entering tunnels at speeds up to 80 km/h face the "black hole effect," where the human eye struggles to adapt to rapid drops in ambient lux levels. Conversely, exiting tunnels triggers the "white hole effect," causing temporary visual impairment under natural daylight.

150+ lm/W
System Efficacy
IP66 / IP69K
Ingress Protection
JIS Z 9116
Compliance Ready
Level 2
Seismic Resistance

Countering Transient Visual Adaptation Challenges

Yangzhou OneAll Lights designs optical systems to meet the strict lighting curves of JIS Z 9116 standards. By deploying high-wattage asymmetrical optical arrays at the threshold and transition zones, we systematically increase luminance values (Lth) to match external daytime brightness. In the interior zones, our low-glare, high-uniformity modular luminaires maintain optimal visibility while reducing visual fatigue and overall power consumption. Adaptive dimming control interfaces (DALI, 0-10V, and Zigbee/LoRa wireless protocols) allow operators to throttle energy use in real-time based on ambient sensors near tunnel portals.

Seismic and Durability Specifications for the Kanto Region

Operating in Tokyo requires specialized structural engineering. Tunnels are prone to sustained high-frequency micro-vibrations from heavy truck traffic, combined with Kanto's seismological activity. All OneAll tunnel luminaires feature 304/316 grade stainless steel mounting brackets with double-lock safety cables and seismic certification. The enclosures are constructed of high-grade die-cast aluminum alloys treated with multi-layer anti-corrosion, anti-salt spray (ISO 9227 compliant), and self-cleaning finishes, resisting vehicle exhaust grime and moisture infiltration.

About Yangzhou OneAll Lights Co., Ltd.

Over two decades of excellence in designing, manufacturing, and supplying industrial outdoor lighting solutions globally.

Yangzhou OneAll Lights Co., Ltd. is a professional manufacturer and exporter specializing in outdoor lighting solutions. Established in 2003 and located in Yangzhou, Jiangsu Province, China, we have over 20 years of experience in the design, development, manufacturing, and supply of high-quality lighting products for customers around the world.

With continuous investment in advanced manufacturing technology, our factory is equipped with modern production facilities, including CNC bending machines, automatic submerged arc welding systems, laser cutting equipment, electrostatic powder coating lines, fluorocarbon painting workshops, and precision testing instruments. Supported by multiple automated production lines and a skilled technical team, we are able to provide efficient production, stable quality, and reliable delivery for projects of all sizes.

Innovation and quality are the driving forces behind our growth. We have established an experienced R&D team dedicated to developing energy-efficient, environmentally friendly, and intelligent lighting solutions that meet the evolving needs of global markets. From product design and engineering to manufacturing and quality inspection, every production process is carried out under strict quality control standards to ensure excellent performance, durability, and long service life.

Our company has obtained ISO9001 Quality Management System Certification, ISO14001 Environmental Management System Certification, CCC, CQC, CE certification, and various product testing reports, demonstrating our commitment to international quality and safety standards.

Over the years, our products have been exported to customers across Southeast Asia, the Middle East, Africa, Europe, South America, and many other regions. With rich experience in international projects, we also provide flexible OEM and ODM services, offering customized solutions tailored to different customer requirements and application scenarios.

At Yangzhou OneAll Lights Co., Ltd., we are committed to the philosophy of "Quality First, Innovation, Integrity, and Customer Satisfaction." We continuously strive to deliver reliable products, competitive solutions, and professional service. Looking ahead, we will continue to create greater value for our partners worldwide and contribute to a brighter, smarter, and more sustainable future.

Our Advanced Production & Quality Management Flow

Our production facilities utilize automated lines for electrical assembly and mechanical engineering. Raw materials are processed with CNC machinery and welded using submerged arc systems, followed by powder coating. The electronics assembly features SMT production lines, automated wave soldering, and automated gluing machines to seal optical assemblies to IP66 standards. Finally, 100% of finished units undergo 24-hour heat-chamber aging and high-pressure water jet ingress testing before export.

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CNC Fabrication & Automatic Welding
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High-Precision SMT & Wave Soldering Assembly
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Automated Three-Proof Coating & Gluing
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Precision Aging Chamber & IP Testing

Inside Yangzhou OneAll Lights Factory

Standards and Technological Architecture

Engineered to comply with Japanese Denan Law (PSE), JIS standards, and harsh thermal dynamics inside high-traffic utility zones.

Securing project approval from municipal planners in Tokyo requires alignment with local electrical code and environmental regulations. Industrial and municipal lighting must adhere to the Electrical Appliance and Material Safety Act (PSE certification), ensuring electrical isolation, thermal protection, and low electromagnetic interference (EMI). Our tunnel light series features custom-certified Mean Well, Sosen, or Inventronics drivers built to suppress harmonic distortions, achieving a power factor >0.97.

Feature Parameter Technical Baseline Value Tokyo / Japanese Standard Alignment
Nominal Wattage Ranges 50W, 100W, 150W, 200W, 300W, 400W, 600W, up to 1000W JIS Z 9116 Tunnel Luminance Profiles
System Luminous Efficacy 140 - 165 lm/W (Option for ultra-efficacy chips) Tokyo Green Building Council Energy Class A
CCT / CRI Options 3000K, 4000K, 5000K, 6500K / Ra > 80 (Ra > 90 custom) High visibility optimization for vehicle cameras
Power Factor / THD PF > 0.95 at full load / THD < 15% JISC 61000-3-2 Harmonic Emission Standards
Ingress Rating & Finish IP66 / IP67 / IP69K; Anti-acid, anti-soot acrylic/glass High-pressure cleaning resistant (expressway maintenance)
Surge Protection Device 10kV Standard / 20kV Optional (Differential & Common Mode) Kanto Regional Grid Overvoltage Protection

Thermal Equilibrium & Advanced Optics

In enclosed vehicular tunnels, internal ambient temperatures can rise rapidly due to traffic emissions and limited airflow. Our luminaires are engineered with pure 6063-T5 extruded or die-cast aluminum heat sinks, featuring vertical heat dissipation channels. This configuration leverages natural convective currents (thermosiphon effect) to draw heat away from the LED junctions, keeping the junction temperature (Tj) below 75°C under continuous load, maintaining L70 lifetime values over 100,000 hours. The optical design uses high-transmittance, non-yellowing PMMA lenses with specialized rectangular beam distribution angles (60°×120° / 80°×140°), maximizing uniform luminance on the road surface and minimizing side-wall spill light.

Industrial, Commercial & Thematic LED Tunnel Lights

From heavy transit corridors to specialized automotive facilities and retail installations across Tokyo's districts.

Shinjuku Automotive Tuning & Inspection Gantry Light

Shinjuku Auto Detailing Inspection Garage Lamp (SUEZ LED Tunnel Gantry Series)

Technical Specifications
Tokyo Bay Crossing & Arena IP66 LED Tunnel Light

Tokyo Bay Crossing High Mast & Arena Waterproof LED Tunnel Light (50W-1000W)

Technical Specifications
Chiyoda Plaza Geometric Passage Walkthrough Motif Light

Chiyoda Plaza Geometric Walkthrough Arch Motif LED Tunnel (IP65 Outdoor)

Technical Specifications
Roppongi Entertainment District DMX LED Meteor Tunnel Tube

Roppongi Club District 3D DMX Meteor LED Tube Tunnel Lights (1.5 Meter RGB)

Technical Specifications
Odaiba High-End Auto Salon Custom Tunnel Detailing Light

Odaiba Auto Care Custom Ceiling Detailing LED Tunnel Lamp (SUEZ Design)

Technical Specifications
Tokyo Port Underground Route RGB Tunnel Floodlight

Tokyo Port Subterranean Transit RGB Waterproof LED Tunnel Floodlight (400W)

Technical Specifications
Harajuku Romantic Heart Archway Walkthrough Motif Light

Harajuku Thematic Commercial Plaza 3D Heart Shaped LED Archway Motif Tunnel

Technical Specifications
Tokyo Metro Modular Tunnel and High Mast Stadium Floodlight

Tokyo Metro Modular High-Power IP65 LED Tunnel Flood & Stadium Light (200W-800W)

Technical Specifications
Shibuya Crossways Flexible LED Screen Media Tunnel Display

Shibuya Advertising Corridor Flexible Video Wall LED Screen Media Tunnel (P2-P6)

Technical Specifications
Tokyo Creative Retail 3D Infinity Mirror LED Tunnel Lamp

Tokyo Creative Retail 3D Infinity Mirror LED Neon Sign Tunnel Lamp Decor

Technical Specifications
Tokyo Ring Road Sports Arena IP66 Flood LED Tunnel Light

Tokyo Ring Road Sports Arena & Transit Corridor IP66 LED Tunnel Flood Lamp (300W-600W)

Technical Specifications
Tokyo Luxury Showroom 3D Infinity LED Portal Tunnel Lamp

Tokyo Luxury Showroom Creative 3D Infinity LED Portal Sign Tunnel Mirror Light

Technical Specifications

Technological Roadmap: The Future of Smart Municipal Lighting

Deploying IoT control systems, Li-Fi connectivity, and ecological innovations to align with Tokyo's 2050 Carbon Neutral Goal.

Industrial illumination is transitioning from passive luminescent devices to active, sensor-laden nodes integrated into metropolitan Smart City frameworks. Yangzhou OneAll Lights is at the forefront of this evolution, investing heavily in research divisions focused on municipal infrastructure integration. Our roadmap includes integrating edge-computing microcontrollers into the ballast chambers, allowing the fixtures to execute adaptive algorithms locally. Rather than relying on a centralized control room, these fixtures use optical sensor arrays to detect approaching traffic speed and density, dynamically adjusting luminance levels to maintain visibility while lowering energy draw during off-peak hours.

Advancements in Materials and Optical Physics

In addition to smart networks, we are redesigning material composites to support sustainability initiatives. In alignment with Tokyo's environmental targets, our R&D team is developing copper-free aluminum alloys and bio-based resin optics that reduce manufacturing carbon footprint by 30% while retaining structural integrity and light transmittance. By partnering with international research labs, we are testing hydrophobic and photocatalytic titanium dioxide (TiO2) coatings on outer glass lenses. When exposed to UV light, these coatings break down organic dirt and soot particles, which are then washed away by condensation or routine maintenance flushing, reducing service cycles and overall operational costs.

Frequently Asked Questions: Technical Engineering Support

Detailed answers on structural, electrical, and optical integration for global engineering projects.

How do your LED tunnel lights meet Tokyo's PSE and electrical compliance certifications?

All shipments destined for the Japanese market are manufactured in compliance with Japan's Electrical Appliance and Material Safety Act (DENAN). We utilize PSE-marked power supplies (such as Sosen and Inventronics) and conduct rigorous dielectric strength tests, insulation resistance checks, and leakage current analysis at our ISO9001 certified production lines. Test records are archived by serial number for full traceability.

What mounting arrangements are available to withstand seismic events and traffic vibrations?

Our fixtures feature structural steel brackets made of SUS304 or SUS316 stainless steel with an adjustable angle scale (+/- 60 degrees). They utilize dual heavy-duty locking bolts to prevent displacement from continuous low-frequency vibrations. For high-risk areas like subterranean expressways, we integrate secondary stainless steel safety cables, which secure the fixture directly to the tunnel ceiling and prevent fall hazards.

How do you prevent the "black hole effect" in your optical designs?

We solve the visual transition problem by designing asymmetrical optical distributions that concentrate high-intensity output at the tunnel entrance (threshold zone). This design provides the necessary luminance to match external daylight conditions. As drivers progress inward, our transition-zone optics step down the light output smoothly, allowing drivers' eyes to adapt comfortably without experiencing sudden drops in visibility.

Can your light fixtures integrate with municipal intelligent transport systems (ITS)?

Yes. Our driver compartments support smart control interfaces, including standard DALI-2, 0-10V analog dimming, and PWM. For newer smart-city installations, we can integrate wireless control nodes (Zigbee, LoRaWAN, or NB-IoT) that interface with centralized municipal software, allowing operators to monitor system performance, power consumption, and schedule dimming based on traffic density.

What steps do you take to guarantee product durability in wet, corrosive, or high-soot environments?

Our housings are treated with electrostatic powder coatings that resist salt-spray damage (complying with ISO 9227 standards). IP66/IP67 ingress ratings are maintained using high-temperature silicone gaskets and automated CNC gluing. Additionally, we use impact-resistant, tempered borosilicate glass lenses that resist diesel exhaust particles and can withstand high-pressure water jet cleanings.

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