Understanding the engineering demands, cold climate durability, and strict municipal lighting profiles of the Midwest logistics hub.
Chicago represents one of the largest logistics, railway, and highway junctions in North America. Tunnels, underpasses, and multi-level roadways—such as the iconic Lower Wacker Drive, the Kennedy Expressway, and the central shipping terminal access routes—require absolute visual safety, structural compliance, and continuous runtime operations under harsh conditions. With seasonal temperatures swinging from freezing sub-zero winter blasts to hot, humid midwestern summers, standard fixtures degrade rapidly. Structural expansion, chemical vibrations, and road salt spray call for specific industrial-grade solutions.
As a leading supplier, we focus on engineering municipal-spec LED tunnel lighting systems designed to endure these conditions. Our LED tunnel light modules comply with standard IESNA RP-22-11 (recommended practice for tunnel lighting), ensuring appropriate adaptation, transition, and interior zone illumination profile mappings that prevent dangerous visual "black hole" effects for oncoming motorists.
Fully compatible with Illinois ComEd energy efficiency incentives, delivering substantial capital payback timelines through certified high efficacy (up to 160 lm/W).
Tough die-cast aluminum alloys featuring anti-corrosion protective coatings that resist chemical road salts, moisture intrusion, and high-pressure washing spray.
Engineered with advanced thermal dissipation pathways that reduce overhead maintenance costs inside restricted-access public right-of-ways.
Premium high-mast and modular systems optimized for Chicago's arterial tunnels, logistics yards, and heavy-use roadway structures.
High-power modular design built with marine-grade aluminum housing. Delivers high output and target distributions for road underpasses and highway tunnel access.
Features heavy-duty die-cast aluminum frame with multi-stage anti-corrosive powder finish. Ideal for railway arches, portals, and industrial structural loading bays.
Scalable wattages ranging from 50W up to 1000W, matching exact illumination layouts for pedestrian corridors, deep mine tunnels, and large facility sites.
Advanced modular cooling ribs with individual optical matrices. Provides balanced light distributions for long tunnels, preventing high-glare road surfaces.
Over two decades of precision production, quality engineering, and compliance certifications.
Established in 2003 and located in Yangzhou, Jiangsu Province, China, Yangzhou OneAll Lights Co., Ltd. is a professional manufacturer and exporter specializing in outdoor lighting solutions. With over 20 years of experience, we support projects worldwide with reliable commercial lighting products.
Our modern manufacturing facility features advanced production tools, including CNC bending machines, automatic submerged arc welding systems, laser cutting equipment, electrostatic powder coating lines, fluorocarbon painting workshops, and precision testing instruments. With multiple automated production lines and an experienced technical team, we offer efficient production, stable quality, and timely delivery for various industrial projects.
Innovation and quality guide our development. Our R&D team develops energy-efficient, environmentally friendly, and intelligent lighting solutions tailored for global markets. Every step of our manufacturing process follows quality control standards to deliver long-lasting performance and durability.
We hold ISO9001 Quality Management System, ISO14001 Environmental Management System, CCC, CQC, and CE certifications, as well as detailed third-party test reports. We offer flexible OEM and ODM services, delivering customized configurations for diverse project demands and environmental scenarios.
Combining high-performance optical output with unique aesthetic profiles for commercial walkthroughs and media displays.
Bendable modular video display blocks for immersive walkway structures. Perfect for creative retail centers, underpasses, and transportation hub advertisements.
Creates visual depth for indoor storefronts, pedestrian routes, and thematic areas. Energy-efficient design with customizable dynamic color configurations.
IP66 rated outdoor light built to withstand high winds and winter storms. Engineered for reliable lighting on rail underpasses and access points.
Precision-crafted optical mirror elements that project a deep 3D light path. Designed for installation in high-traffic retail centers and hospitality spaces.
Tunnel lighting design requires careful management of human eye adaptation. When a driver enters a dark tunnel from bright daylight, they can experience temporary vision impairment—often called the "black hole effect." To mitigate this safety hazard, our lighting solutions feature asymmetric light distributions and customized beam angles that deliver progressive vertical and horizontal illuminance.
Using high-precision optics and PMMA lenses, we control glare (aiming for UGR <15) and distribute light evenly along the driving lane. This approach supports motorist safety and helps lower energy consumption by placing light precisely where it is needed on the road surface.
Controls glare and eliminates dark spots along the driving surface.
Roadway tunnels trap dirt, automotive exhaust, moisture, and chemical residues from winter de-icing salt spray. Our outdoor LED tunnel lights feature ADC12 alloy die-cast aluminum heat sinks designed for effective thermal dissipation, even in enclosed spaces with limited airflow.
The exterior surfaces are finished with a multi-stage thermosetting powder coating that resists chemical corrosion. The optic assemblies are protected by tempered glass lenses that withstand high-pressure tunnel washing systems without scratching or clouding. Combined with robust silicone gaskets, our fixtures offer IP66 protection, helping to prevent moisture and particulate ingress for long-term operational reliability.
Double-chambered silicone gaskets defend delicate electrical drivers.
Engineered options tailored for commercial garages, custom car detailing bays, and architectural event walkthrough structures.
High-lumen AC gantry units. Ideal for detailing workshops, inspection lines, and commercial service bays requiring bright, even illumination.
Sturdy IP65-rated star motifs for outdoor installations. Designed for plazas, holiday displays, and pedestrian walk areas.
Ergonomic structural gantry designed for inspection processes, showing finish flaws and scratches with shadowless dispersion.
Customizable geometric shapes suited for event venues, commercial streets, and retail plazas.
DMX512 integrated multi-color tubes for nightclubs, experiential corridors, and dynamic light displays.
Modular ceiling panel sets designed for wet-room environments, offering stable light distribution for car washes and detailing centers.
Supplies selectable high-output color lighting for underpasses, structural landmarks, and sports venues.
High-strength structural design with IP65-rated LED modules. Built for outdoor seasonal installations and community events.
Engineered specs matching industrial, highway, and municipal illumination guidelines.
| Parameters | Specification Range | Compliance Standard Target | Relevance for the Chicago Market |
|---|---|---|---|
| System Wattages | 50W to 800W+ Models | UL 1598, EN 60598 | Flexible designs to match different tunnel zone spacing requirements. |
| Luminous Efficiency | 130 lm/W - 165 lm/W | DLC Premium Quality List | Optimized to qualify for ComEd utility efficiency rebate payouts. |
| Protection Ratings | IP65, IP66, up to IP68/69K | IEC 60529 standard testing | Withstands chemical road salts and high-pressure washing systems. |
| Working Temp | -40°C to +55°C (-40°F to 131°F) | Cold weather start certified | Engineered to perform reliably through harsh winter conditions. |
| Dimming Protocols | 0-10V, DALI-2, Zigbee/DMX | ANSI C136.41 compliant | Supports smart city controls, allowing remote monitoring. |
Essential insights for project managers, municipal lighting designers, and commercial buyers.
Fixtures must be structurally designed to handle vibrations caused by heavy diesel trucks, cargo trains, and overhead road traffic. Our LED tunnel light housings use robust 304 or 316 stainless steel mounting brackets with secure locking systems to prevent loosening over time. In addition, fixtures must resist exposure to winter road salt runoff and industrial exhaust, making IP66 sealing and anti-corrosive powder finishes essential.
ComEd offers prescriptive and custom energy incentives for public street, highway, and facility lighting. Our LED fixtures operate at 130–165 lm/W, meeting the performance criteria for DLC Premium listing. By replacing legacy high-pressure sodium (HPS) or metal halide lamps with our LED systems, project owners can reduce energy consumption by up to 50–60%, lowering operational costs and shortening payback periods.
Asymmetric optics direct light output down the lane, focusing the beam ahead of the driver rather than scattering it onto vertical walls. This layout helps reduce glare and ensures uniform illumination on the roadway surface. Properly designed optics prevent the "black hole" effect at tunnel entrances, helping drivers adapt comfortably to changing light levels during daytime conditions.
Yes. Our fixtures support modern control protocols, including 1-10V, DALI-2, and wireless nodes (such as Zigbee or LoRaWAN). We can configure lights with standard 5-pin or 7-pin NEMA receptacles, allowing them to connect with city-wide management networks for automated scheduling, real-time dimming, and active maintenance reporting.
We provide a comprehensive 5-year warranty on our complete LED systems, covering drivers, LEDs, and optical packages. Our drivers are engineered to start reliably in temperatures as low as -40°F (-40°C). With efficient thermal management, our fixtures achieve an L70 lifetime rating of over 100,000 hours, keeping your maintenance costs low.
Get in touch with our engineering team for customized lighting layouts, photometrics reports, ComEd rebate guidance, and competitive factory-direct pricing.
OneAll Lights